Reducing agent lubrication: selection of lubricants and preservatives.

Worm gear reducers generally use 220 grade engine oil. Due to the high load, frequent starting, and poor natural environment of the reducer, lubricating oil additives can be used to prevent the oil from sticking to the tooth surface when the reducer stops running, creating a layer of original film to avoid heavy load and low-speed operation.

High torque and immediate contact between metal materials during the entire start-up process.

This preservative is equipped with a sealing ring controller and anti leakage agent, which maintains the sealing ring's softness and ductility, and reasonably reduces grease leakage.

Gear reducer installation: Select the installation location of the gear reducer.

The reducer manufacturer has the function of pairing the speed ratio and transmission torque between the transmission device and the working machine or electric actuator. It is a relatively high-precision mechanical equipment.

The purpose of applying it is to reduce the speed ratio and increase the torque.

It has a wide variety of varieties, different models and specifications, and different types have different main uses.

There are various types of reducers, which can be divided into gear reducers, worm reducers, and large planetary gear reducers according to the type of transmission; According to the different transmission ratios and stages, it can be divided into single pole and multi-stage reducers; According to the appearance of the transmission gear, it can be divided into cylindrical gear reducers, cone gear reducers, and cone cylindrical gear reducers; According to the layout of the transmission, it can be divided into unfolded, separated, and coaxial reducers.

If the location allows, * should not be installed vertically.

In column type equipment, the amount of lubricating grease used is much larger than that of standard equipment, which can easily cause overheating and oil leakage in the gearbox.

Gearbox components: Ensure component quality.

Hard tooth surface reducer is a novel gear transmission that uses the basic principle of large planetary transmission and uses a combination of spiral and needle teeth.

The gear transmission of the cycloidal needle reducer can be divided into three parts: input part, deceleration part, and output part.

We can independently purchase or produce manufacturing tools. When disassembling and installing reducer parts, try to minimize the use of specialized tools such as hammers. When disassembling and replacing transmission gears and worm shafts, try to use original spare parts as much as possible, and replace them in pairs. When assembling the output shaft on the assembly line, pay attention to tolerance fit; Apply anti adhesive or bright red oil to maintain the compatibility zone of the hollow shaft that is not easily damaged, rusted, or cannot be disassembled during the entire maintenance process.

Gearbox maintenance: Establish a lubrication maintenance management system.

The reducer can be repaired according to the "five clear" standards in lubrication work, so that each reducer is regularly maintained by a responsible person. If the quality of the finished oil is reduced or there is excessive copper powder in the oil, causing abnormal noise, the temperature is significant. If it exceeds 40 ℃ or the water temperature exceeds 80 ℃, it should be stopped immediately, repaired, troubleshooting, and the lubricating grease should be replaced.

When supplying oil, pay attention to the remaining oil to ensure that the gearbox receives moderate lubrication.

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